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1500W Mold Laser Repair Welder

Model: NICE-RE1500W

Minimum order: 1 unit

Wheelbase:

Weight: 150kg

Function: Precision Repair: 0.1mm-level accurate welding for fine cracks and chipping. Zero Deformation: Heat-affected zone < 0.5mm, no damage to the mold body. Hardness Retention: Mold hardnelding.ess remains unchanged (HRC50+) after w Smart Operation: CCD visual positioning, easy for beginners to operate. Multi-Material Compatibility: Suitable for steel, copper, alloys, and other mold materials. High Efficiency & Energy Savings: Saves 70% time compared to traditional welding, no post-weld heat treatment required.

Are you struggling with mold repair challenges?Our mold laser repair welder utilizes advanced laser technology to provide the perfect solution for mold repair!Precision Repair: 0.1mm accurate welding without affecting surrounding areas.Zero Deformation: Minimal heat-affected zone, preserving the original precision of the mold.High Efficiency: Saves 70% time compared to traditional welding.User-Friendly Operation: Intelligent control system for quick mastery.Ideal for precision repair of injectio
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Product Description

Product Description

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Mold Laser Repair Welder
A mold laser repair welder is an advanced mold restoration equipment, with its core function being precision welding repair through high-energy laser beams. Below are its main features:


Core Functions in Detail

  1. Precision Micro-Repair

    • The laser beam can be focused to a diameter of 0.1-0.5mm, enabling precise repair of millimeter-level defects (e.g., cracks, chipping, wear).

    • Example: Repairing hairline cracks (0.2mm) in injection mold cavities without overall heating.

  2. Zero-Deformation Welding

    • Extremely small heat-affected zone (<0.5mm), preventing mold annealing, deformation, or dimensional distortion.

    • Comparison with traditional welding: Traditional welding has a heat-affected zone of 2-10mm, requiring subsequent correction and processing.

  3. High-Strength Metallurgical Bonding

    • Instantaneous laser melting of metal (cooling rate 10⁵-10⁶°C/s) creates dense weld points without pores, with bonding strength higher than the base material.

    • Applicable materials: High-hardness mold steel (HRC50+), alloy steel, beryllium copper, etc.

  4. Intelligent Operation

    • Equipped with CCD visual positioning and automatic wire-feeding systems for real-time defect tracking, eliminating reliance on veteran expertise.

    • Supports parameter storage: Pre-set welding solutions for different materials, enabling one-click activation.

  5. Versatile Applications

    • Overlay Repair: Filling worn areas (e.g., die-casting mold punches).

    • Cladding Reinforcement: Surface fusion of wear-resistant alloys (e.g., tungsten carbide).

    • Dissimilar Material Welding: Joining steel and copper alloys, for example.

    • Compatible with multiple processes:


Typical Application Scenarios

ScenarioProblems SolvedResults
Injection Mold Cavity RepairCracks, textured wearRestores surface smoothness, extends lifespan 2-3x
Die-Casting Mold Punch/Core ReinforcementAluminum erosion damageAdds wear-resistant layer, improves corrosion resistance by 50%
Precision Stamping Mold Edge RepairChipping, bluntingPost-repair accuracy ±0.03mm, no heat treatment needed
Large Forging Mold Local RepairFatigue cracksLocalized repair only, reduces costs by 60%

Advantages vs. Traditional Welders

FunctionLaser Repair WelderTraditional TIG Welder
Heat InputVery low (≈100J/mm)High (≈1000J/mm)
Post-ProcessingNone or light polishing onlyExtensive polishing/correction
Operation Difficulty3-day training sufficient3-5 years of experience required
Comprehensive CostLong-term savings on rework/scrapHigh hidden costs (energy/labor)

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