Laser welding is becoming the mainstream to replace traditional processes.

Today, we’re thrilled to have delivered a coordinate laser welding machine to a customer’s factory. The customer produces bulk stainless steel boxes with stable monthly orders. Considering that manual welding is not only inefficient but also results in uneven weld scars, requiring an additional grinding process afterward—which not only increases costs but also drastically reduces efficiency—we designed a dual-station coordinate laser welding machine and fixed positioning fixtures tailored to the customer’s product characteristics.

To address these pain points, our solution features a dual-station coordinate laser welding machine paired with fixed positioning fixtures. The dual stations support simultaneous loading and welding, reducing waiting time and enabling efficient parallel operation. Meanwhile, the fixed positioning fixtures accurately align workpieces, ensuring consistent welding positions and eliminating deformation or misalignment from the source.

Compared with traditional welding methods, our solution has achieved remarkable breakthroughs:

• Productivity is tripled, with daily output increasing from 300 to 900 pieces and monthly capacity rising by 200% year-on-year, easily meeting stable order demands.

• The grinding process is eliminated, reducing the comprehensive cost per product by approximately 25% and saving over ¥100,000 annually.
  On-site observations show that the dual-station laser welding machine can be operated by a single worker, reducing reliance on skilled labor and alleviating workforce pressure. The equipment runs stably, with workers focused on loading and unloading, ensuring efficient workflow. The welds are smooth and flat, free of spatter and pores, requiring no post-processing before delivery.

This collaboration demonstrates the significant advantages of laser welding technology in mass production scenarios. We remain committed to providing solutions that enhance both efficiency and quality, helping the manufacturing industry upgrade toward intelligence and precision. For more laser welding application cases, feel free to contact us!